SpeedBatcher
Camera counting
- Up to 120.000 products per hour
- Capable to feed any packaging machine at any speed
- Smart batching
- Easy access for maintenance and cleaning
Counting products and creating batches with the SpeedBatcher
The SpeedBatcher is a camera counting system that counts and groups products into batches. This solution is applicable at the part of your production line, where the correct batches are prepared for packaging. The integrated 3D camera is equipped with laser triangulation, enabling it to register the passing products. By using the separating fingers, exactly the right number is allowed to pass through. Thanks to the use of the SpeedBatcher, we guarantee you optimal batching accuracy every time!
Camera counting
Features
Stainless steel
Completely executed in stainless steel
Easy
Very easy to adjust, operate and maintain
Fast belt change
Easy access for maintenance and cleaning, thus ensuring the continuity of the production process
SpeedBatcher
Specifications
- Easy adjustment number of products per batch
- Up to 6 channels, with each its own product.
- 3D camera connected with batch making module by Niverplast software
- Developed to protect your products
- Easy learning system for new products
- Touchscreen with interactive software for easy and clear operation
- Optimal batching accuracy due to Niverplast ‘smart separation’ algorithm
- Compatible with almost all packaging machines on the market.
- Able to feed 3 high-speed VFFS's (and a 4th as backup) simultaneously and fully automatic
More information?
4 steps
How it works
Product infeed
After setting the right number of products per batch, the first products enter the Speed Batcher.
Counting and calculating
The products pass the 3D camera and are counted. At the same time the camera measures the length and width of the products and saves these data.
Smart batching
Because of our ‘smart separation’ algorithm, batches are then created very effectively. When a batch is ready, mechanical fingers appear from below to separate the batch. These mechanical fingers can be controlled very precisely.
Batch separation
The mechanical fingers move down to enable the next batch to pass through.
Customize your SpeedBatcher
Options
- Polyurethane belt
- Niverplast DAMORE: Data Monitoring & Remote Engineering
Camera counting
Our successful cases with SpeedBatcher
All you want to know about the SpeedBatcher
Frequently Asked Questions
The SpeedBatcher automatically counts individual products and groups them into accurate batches before they enter the packaging machine. Using 3D camera technology and intelligent software, it tracks every product in real time and ensures each batch contains the exact number of products required.
The system uses 3D cameras to detect and track every product on the conveyor. Niverplast's smart batching algorithm continuously determines which products belong together. Mechanical fingers temporarily stop or release products when needed, ensuring every batch is correctly formed before packaging.
The SpeedBatcher is suitable for frozen dough products, frozen pre-baked bakery products and non-frozen pre-baked bakery products. Typical applications include baguettes, bread rolls, croissants, breadsticks, bagels and many other bakery products.
The SpeedBatcher can process a wide variety of bakery products, including rectangular products such as baguettes, stick-shaped products, round products, triangular products and diamond-shaped products such as croissants.
Yes. The required number of products per batch can easily be adjusted through the touchscreen interface. The software automatically adapts the batching process to create the selected batch size.
The SpeedBatcher processes products with lengths from 1.2 to 23.6 in (30 to 600 mm) and heights up to 6.3 in (160 mm). The maximum product width depends on the conveyor channel width, making the system suitable for a wide range of bakery products.
A minimum of 39 in (1 m) of straight conveyor is required before the SpeedBatcher. This stabilises products so they remain stationary while passing underneath the camera system, ensuring accurate counting.
Yes. A metal detector can be positioned directly in front of the SpeedBatcher. The flat conveyor surface also helps stabilise the products, and the reject mechanism does not interfere with counting accuracy.
No. Curved, inclined or declined conveyors should not be positioned directly before or directly after the SpeedBatcher. Products must remain stable during counting, and straight conveyors are required after batching to maintain batch separation.
No. Products can enter the SpeedBatcher with either their long side or short side leading. The camera system recognises and tracks both orientations.
No. The SpeedBatcher is designed for accurate counting and batch formation, not for quality control. The integrated camera system can monitor trends in product dimensions, such as length, width, height and straightness over time, but it is not intended to reject products based on quality specifications.
Yes. The system includes an intuitive touchscreen interface and an easy product learning function. New product recipes can be configured quickly, allowing fast changeovers between different bakery products.
Want to own a Niverplast Packing solution? No problem!
Our team is full of Passionate People who would like to see everybody benefit from the packaging automation solutions we offer.
No money? No problem! Money should never be the show stopper for those who would like to improve their business! That’s why we approach investing in our equipment with a unique flexible attitude. By improving business together with Niverplast, you make your business more efficient, saving you money and increasing your output. Your options to own one of our packing solutions are limitless. Ever thought of buying a preowned machine? Maybe leasing a packaging machine is the best solution for you? Or perhaps paying per placed bag is more viable for you? We offer a wide variety of payment options to ensure everyone can benefit from our solutions.
Ask us! We are here to find the best packaging solution for you, so you can become one of our happy customers and be as passionate about Niverplast as we are!
Stephane Vieira
Need more info about buying options? Call us!
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