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  3. EasyPlast

EasyPlast

Bag placing

  • 1000 bags in store
  • Quick size change-over
  • 24 hours non-stop production

The EasyPlast bag inserter is a revolutionary machine that has changed the way companies handle bag placing.

Designed to work with a very wide variety of bag- & box sizes, the EasyPlast is the most reliable and efficient way to pack many different types of products. The machine is incredibly fast, with the ability to place up to 25 bags per minute. Through the use of our premade EasyOpen bags, you can maximize efficiency and minimize your use of materials.

The EasyPlast helps you save on costs and reduce manual labour.

Bag placing

Features

Easy

Easy and very simple to operate

24-hour non-stop

Bag and blank refill without any production stop

Fast

Up to 25 boxes, crates or buckets per minute

EasyPlast

Specifications

  • Handles prefabricated EasyOpen bags down to 10 μm (because sealing is not necessary)
  • 24 hours non-stop production
  • Quick size change-over
  • Add and adjust recipes for each box size
  • Very compact design
  • Left- or righthanded version
  • On-screen HD visualisation of warnings and possible machine functions
  • Reliable, low maintenance, cost efficient
  • Operates stand-alone as well as in any automatic production line
  • Custom built possibilities on request
  • Guaranteed lowest Total Cost of Ownership
Niverplast

More information?

4 steps

How it works

Step 1

Product carrier input

Your erected boxes (crates, buckets) are fed into the EasyPlast.

Step 2

Bag opening

During the box input a prefabricated bag is picked up by a vacuum gripper. Thanks to the EasyOpen system only one bag side is picked up while the other stays into the bag store.

Step 3

Bag spreading

The spreading unit takes over the bag from the bag store. In a downward movement the two spreading plates place the bag tightly over the box corners.

Step 4

Bag inserting

While placing the bag, two folding bars move into the box to position the bag tightly in the box corners. In this way the amount of enclosed air between bag and box is minimized.

Customize your EasyPlast

Options

  • Add and adjust recipes for each box size
  • Up to 25 boxes, crates or buckets per minute
  • Completely stainless steel version
  • Data printing/label application on bag
  • 1000 bags in store
  • High speed version (servo driven)
  • Tight bag placing
  • Upper flap folding 180° before bag placing
  • Bags: 45° bottom cross seal (result: bags with square bottoms to prevent that your product stays behind in the corners of the film)
  • Integrated inspection- and bag store door, to place the EasyPlast in small spaces or against the wall
Bag placing

Our successful cases with EasyPlast

Germany

Meat

DuoPlast is the best system when it comes to randomly placing bags into boxes or crates.

Discover
The Netherlands

Tight bag placing in polystyrene boxes

Tight bag placing in polystyrene boxes without using air, maximizing space and preserving product quality

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Poland

Random bag placing

One machine who places different bag sizes

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Norway

Polystyrene box destacking and bag inserting

Automated destacking of boxes and place a food-safe bag

Discover
FAQ

Frequently asked questions about the EasyPlast

What is the EasyPlast?

The EasyPlast is a compact stand-alone bag inserter that automatically places prefabricated EasyOpen bags into boxes, crates or bins. It is designed for companies that already have erected boxes and want to automate the bag inserting process.

Which industries is the EasyPlast suitable for?

The EasyPlast is suitable for industries such as food processing, meat, fish, poultry, bakery, dairy, fruit and vegetables, powders, pet food and industrial applications where products require hygienic bag-in-box packaging.

How many boxes can the EasyPlast process per minute?

The EasyPlast processes up to 8 boxes, crates or bins per minute, depending on box quality, dimensions and product application.

Which box sizes can the EasyPlast handle?

The machine processes boxes from approximately 200 × 200 × 60 mm up to 620 × 450 × 450 mm as standard. Extended frame versions are available for box lengths up to 800 mm and higher box variants.

Which bag types are compatible with the EasyPlast?

The EasyPlast is designed for Niverplast EasyOpen bags and can process film thicknesses from approximately 10 microns to over 200 microns, depending on the application.

How long does it take to change over to another box or bag size?

Most size changeovers take only 3 to 5 minutes, allowing manufacturers to switch quickly between different production runs with minimal downtime.

Can the EasyPlast run continuously?

Yes. The rotating dual bag magazine allows one compartment to be refilled while the other continues supplying bags, enabling continuous production without stopping the machine. The standard magazine holds up to 500 bags, while an optional four-sided magazine increases capacity to approximately 1,000 bags.

Why use EasyOpen bags?

EasyOpen bags are automatically opened and inserted without trapping unnecessary air between the bag and the box. This simplifies product loading, reduces the risk of bag damage and often allows the use of thinner film, lowering packaging costs.

Does the EasyPlast help reduce packaging costs?

Yes. Accurate bag placement reduces film consumption, minimizes damaged bags and supports the use of thinner films. Combined with low maintenance requirements, this results in a low total cost of ownership.

Is the EasyPlast easy to operate?

Yes. The machine features a user-friendly 15-inch touchscreen HMI with recipe management, machine settings, visual diagnostics and step-by-step fault guidance, making operation straightforward for production staff.

Is remote support available?

Yes. Every EasyPlast comes standard with an Ixon router for secure remote diagnostics and software updates. Customers can also use Niverplast's DAMORE platform to monitor live machine data, OEE performance and historical production information as part of our service offering.

Can the EasyPlast be integrated into an existing production line?

Absolutely. Thanks to its compact footprint, the EasyPlast can easily be integrated into existing packaging lines with minimal modifications, making it ideal for retrofits as well as new installations.

What optional features are available?

The EasyPlast can be equipped with options such as a four-sided bag magazine, flap-folding unit for boxes, an extended frame for larger boxes and a bag magazine integrated into the inspection door for installations with limited floor space.

Why choose the EasyPlast over manual bag inserting?

The EasyPlast increases production consistency, reduces labour requirements, improves hygiene, minimizes bag damage and ensures every bag is perfectly positioned. Its compact design, quick changeovers and low operating costs make it one of the most efficient stand-alone bag inserters available.

Why choose premade bags instead of bags from a roll?

Premade EasyOpen bags offer consistent quality, less waste and higher uptime. Because the bags are already sealed and cut, the machine does not need to cut or seal film during production. This reduces maintenance and allows continuous operation.

Want to own a Niverplast Packing solution? No problem!

Our team is full of Passionate People who would like to see everybody benefit from the packaging automation solutions we offer.

No money? No problem! Money should never be the show stopper for those who would like to improve their business! That’s why we approach investing in our equipment with a unique flexible attitude. By improving business together with Niverplast, you make your business more efficient, saving you money and increasing your output. Your options to own one of our packing solutions are limitless. Ever thought of buying a preowned machine? Maybe leasing a packaging machine is the best solution for you? Or perhaps paying per placed bag is more viable for you? We offer a wide variety of payment options to ensure everyone can benefit from our solutions.

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! We are here to find the best packaging solution for you, so you can become one of our happy customers and be as passionate about Niverplast as we are!

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Julie Richer Bond

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Julie Richer Bond

More information?

Easy Plast Gerry Matthijs blok links

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