Livekindly Collective
The challenge
Efficient and contamination-free packaging of a plant-based meat alternative
As part of LIVEKINDLY Collective’s mission to make plant-based food the new norm, every step in the production process matters. From product development to packaging, the focus is on creating food that is better for people, animals and the planet, while maintaining the highest standards of quality, safety and efficiency.
For this 100% plant-based producer, specialized in meat alternatives based on soy and pea protein, with a focus on chicken alternatives, this mission translates into high operational demands. After freezing, the product must be immediately packed into boxes or crates, quickly, hygienically and without compromising food safety. That’s where we come in.
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The challenge
Contamination risk and dependency on manual labor
At this critical stage in the process, two key challenges emerged:
- How do we prevent contamination caused by manual contact with the inside of the bag
- How can we maintain output while reducing dependency on operators
Manual handling not only increased the risk of contamination, it also created a strong reliance on labor. In a process where speed and consistency are essential, this became a clear limitation.
From question to solution, fast
What defines this collaboration is the speed at which Niverplast was able to respond. The challenge was clear, and the Niverplast team quickly understood the operational reality. Within a short timeframe, practical solutions were proposed that aligned seamlessly with the customer’s production environment.
One streamlined process inline
The solution consisted of two smart automation steps that together transformed the packaging process:
1. Automatic bag placing
A machine that automatically inserts a bag into a box or crate, completely eliminating manual contact.
2. Sealing with ease of use in mind
The second machine picks up the filled bag and seals it. A key customer requirement was integrated into the design, the bag needed to be securely closed, while still being easy to open later in the process without tearing the film.
From manual handling to one continuous flow
With the implementation of these machines, the process has been fully transformed. Where multiple manual steps were previously required, the product now moves through the factory in one continuous flow. This results in:
- significantly reduced manual contact and lower contamination risk
- consistent and predictable output
- a substantial reduction in required manpower
What previously required a team of around seven operators can now be managed with a much smaller team, without sacrificing performance.
A partnership beyond installation
The collaboration with Niverplast does not stop after installation. The customer experiences the partnership as engaged and reliable, both during implementation and in daily operations. Questions are handled quickly, and if needed, on-site support is available without delay. Fortunately, that is rarely required, but that reliability is exactly what makes the difference.
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