SpeedBatcher
Camera counting
- Up to 120.000 products per hour
- Capable to feed any packaging machine at any speed
- Smart batching
- Easy access for maintenance and cleaning
Counting products and creating batches with the SpeedBatcher
The SpeedBatcher is a camera counting system that counts and groups products into batches. This solution is applicable at the part of your production line, where the correct batches are prepared for packaging. The integrated 3D camera is equipped with laser triangulation, enabling it to register the passing products. By using the separating fingers, exactly the right number is allowed to pass through. Thanks to the use of the SpeedBatcher, we guarantee you optimal batching accuracy every time!
Camera counting
Features
Stainless steel
Completely executed in stainless steel
Easy
Very easy to adjust, operate and maintain
Fast belt change
Easy access for maintenance and cleaning, thus ensuring the continuity of the production process
SpeedBatcher
Specifications
- Easy adjustment number of products per batch
- Up to 6 channels, with each its own product.
- 3D camera connected with batch making module by Niverplast software
- Developed to protect your products
- Easy learning system for new products
- Touchscreen with interactive software for easy and clear operation
- Optimal batching accuracy due to Niverplast ‘smart separation’ algorithm
- Compatible with almost all packaging machines on the market.
- Able to feed 3 high-speed VFFS's (and a 4th as backup) simultaneously and fully automatic
More information?
4 steps
How it works
Product infeed
After setting the right number of products per batch, the first products enter the Speed Batcher.
Counting and calculating
The products pass the 3D camera and are counted. At the same time the camera measures the length and width of the products and saves these data.
Smart batching
Because of our ‘smart separation’ algorithm, batches are then created very effectively. When a batch is ready, mechanical fingers appear from below to separate the batch. These mechanical fingers can be controlled very precisely.
Batch separation
The mechanical fingers move down to enable the next batch to pass through.
All you want to know about the SpeedBatcher
Frequently Asked Questions
The SpeedBatcher can process products ranging from 30 mm to 600 mm in length. Product width starts at 30 mm and can be accommodated up to the conveyor channel width minus 20 mm. Depending on the selected conveyor type, products up to 160 mm high can be processed. This flexibility makes the system suitable for a wide range of bakery applications.
The maximum product height is 160 mm for both modular and fabric belt configurations. Minimum product height is 8 mm on modular belts and 12 mm on fabric belts.
The standard SpeedBatcher supports up to four product lanes across conveyor widths of 800 mm, 1000 mm and 1300 mm. Additional lane configurations may be possible following consultation with Niverplast engineering.
The standard conveyor speed is 30 metres per minute. This speed has been optimised to maintain accurate product detection, counting and batch formation while ensuring a continuous product flow to downstream packaging equipment.
Every product is individually detected and tracked using a 3D camera system. Niverplast software continuously analyses product positions and automatically determines where batches begin and end. Mechanical fingers adjust product flow in real time to guarantee the correct number of products per batch.
Yes. The SpeedBatcher is designed to integrate into existing bakery production lines. The main requirement is that the infeed and outfeed conveyor layouts comply with the specified conveyor conditions needed to maintain counting accuracy and batch integrity.
Products are guided through dedicated lanes using continuous HDPE food-grade guides. Standard guides are fixed, while foldable guides are available as an option. Non-proportional lane widths can also be configured for specific product requirements.
Automated counting and batching eliminate manual counting errors, improve packaging accuracy, increase production efficiency, reduce labour requirements and ensure consistent product presentation. For bakery manufacturers, this results in higher throughput and more reliable packaging performance.
Customize your SpeedBatcher
Options
- Polyurethane belt
- Niverplast DAMORE: Data Monitoring & Remote Engineering
Camera counting
Our successful cases with SpeedBatcher
Want to own a Niverplast Packing solution? No problem!
Our team is full of Passionate People who would like to see everybody benefit from the packaging automation solutions we offer.
No money? No problem! Money should never be the show stopper for those who would like to improve their business! That’s why we approach investing in our equipment with a unique flexible attitude. By improving business together with Niverplast, you make your business more efficient, saving you money and increasing your output. Your options to own one of our packing solutions are limitless. Ever thought of buying a preowned machine? Maybe leasing a packaging machine is the best solution for you? Or perhaps paying per placed bag is more viable for you? We offer a wide variety of payment options to ensure everyone can benefit from our solutions.
Ask us! We are here to find the best packaging solution for you, so you can become one of our happy customers and be as passionate about Niverplast as we are!
Stephane Vieira
Need more info about buying options? Call us!
More information?
